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Huis > Producten > IBC Lasapparaat >
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency

Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency

Full Automatic IBC Grid Cage Frame Production Line

Leakage Testing IBC Grid Cage Frame Production Line

50sec/pc Welding Efficiency IBC Grid Cage Frame Production Line

Plaats van herkomst:

China

Merknaam:

HWASHI

Certificering:

CE/CCC/ISO

Modelnummer:

.Wl-sqmf.160k

Contacteer ons

Verzoek om een Citaat
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency
Productdetails
Certificering:
ISO9001
Gewicht:
2000 kg
Garantie:
12 maanden
Specificatie:
CE/CCC
HS-code:
Standaard exportverpakking
Betaling & het Verschepen Termijnen
Min. bestelaantal
1 set
Prijs
Onderhandelbaar
Verpakking Details
Zeewaardig houten pakket
Levertijd
60 werkdagen nadat uw betaling is ontvangen
Betalingscondities
L/C, T/T
Levering vermogen
50 sets per maand
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Contacteer ons
+86-13380655800
export_trade@hwashi.com
86-752-3528326
Contact nu
Productomschrijving
IBC Grid Cage Frame Automatic Production Line
Full Automatic IBC Tank Leakage Testing Machine Line
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 0
System Overview
This comprehensive automated production line integrates multiple specialized machines to create a complete IBC tank manufacturing solution. The system includes automatic valve welding, precision leakage testing, and automated stacking capabilities.
Key System Components
  • Automatic valve welding machine with hot melting installation
  • Dual-stage leakage testing with visual identity and pressure difference detection
  • Robotic arm handling for inner tank placement
  • Rotary table assembly station with manual pull rod and cover assembly
  • Automated stacking station for finished products
IBC Cage Frame Automatic Welding Machine
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 1
Hwashi's specialized production line for IBC cage frames incorporates complete automation from welding through final assembly. The integrated system requires minimal operator intervention.
Welding System Specifications
  • Welding Efficiency: 50 seconds per piece
  • Welding Source: 4 sets MF DC Power Source
  • Feeder Platform Options: Single Layer or Double Layer
  • Unloading System Options: Manual or Automatic Mechanical Arm
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 2
Production Capacity
50 seconds per piece
Main Frame Welding Technology
Four MF transformers precisely regulate six sets of welding electrodes, ensuring optimal quality at each welding point. The bilateral piano-style welding technique accelerates the process, completing each metallic grid mesh within one minute.
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 3Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 4
Six-Head IBC Frame Automatic Welding Machine
Advanced welding power system featuring four MF DC power sources enables simultaneous welding at six different spots. The dual-layer fixture feeder allows continuous operation with material loading during active welding cycles.
Flat Tube Mesh Welding Quality
The welding apparatus transforms tubes into flat mesh configurations with exceptional strength and robust quality. Each flat mesh is completed in approximately 60 seconds.
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 5Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 6
Vertical Double Station IBC Frame Bending Machine
Comprehensive processing ensures high precision bending with stable operations and remarkable efficiency.
Bending Process
The bending machine transforms flat mesh into precisely squared frames (1200±5mm * 1000±5mm) in 20-25 seconds.
Bending Beam Features
  • CNC processed bending beam ensures precise bending angles
  • Adjustable molds with 3mm vertical range increase bending flexibility
  • 120-degree mold design creates smooth bending angles
Machine Frame Construction
Robust rectangle design with thicker steel columns and door-shaped cover panel provides exceptional firmness and stability.
Hydraulic Pressure Station
Specifically designed for pallet tank meshes, this hydraulic-powered station guarantees optimal bending performance.
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 7Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 8
IBC Cage Frame Locking Machine
Cohesive unit design provides exceptional precision in insertion, robust locking strength, and seamless operational stability.
Locking Efficiency and Quality
  • Adjustable clinching arm accommodates various IBC metallic cage designs
  • Hydraulic and pneumatic clinching arm design enhances machine efficiency
  • Automatic joining capability for pipe sides
  • Hydraulic clinching mold creates tight clinching spots to prevent cracking
  • Auto-sending hydraulic pressure station ensures smooth production flow
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 9Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 10
IBC Cage Frame Hole Making and Punching Machine
Hydraulic-powered machine creates precise holes in frames for secure base frame attachment.
Hole Making Efficiency and Quality
Complete hole making and punching process takes 25-30 seconds per frame.
  • Pressing heads with precision molds
  • Dedicated hydraulic station
  • Adjustable punching head locating panel with left-right and forward-backward positioning
Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 11Full Automatic IBC Grid Cage Frame Production Line with Leakage Testing and 50sec/pc Welding Efficiency 12
IBC Cage Base Frame Welding Machine
Horizontal structure design with 7 welding heads completes base frame welding automatically. Operators only handle loading and unloading functions.
Product Features
  • Horizontal structure with 7 welding heads for complete base frame welding
  • Automatic pallet unloading system
  • 3 sets of MF DC 250KVA power sources
  • Enhanced product quality and production rate with reduced costs
  • Eliminates unstable welding quality from manual operations
Technical Specifications
ParameterSpecification
Product NameIBC frame production line
Stylesingle row / double row
Max Welding Width1200mm
Max Welding Length4250mm
BrandHwashi
Equipped Power350kVA/400kVA
Voltage3p 380V
MaterialGalvanized Pipe
Thickness of Pipe1-2mm
Diameter of Pipe14-20mm
Pipe Loading Methodmanual/2 labors
Working Capacity350-450(480-550) pcs/8 hours
Labor Demand2-3 labors
Additional System Features
  • Tank Sending System for separated workshop operations
  • Conveyor transport eliminates human intervention
  • IBC Bended, Clinching and Punched Cage Placement Area
  • Welded Pallet Stocking Area
  • Auto Pallet Assemble Path
  • Pallet Welding Station
  • Rotating Cage and Pallet Assemble Area
  • Pallet Plate Stocking Area with Auto Feeding
Markeringen：

autolassenmachine

de componenten van de lassenmachine

lasautomaat

Rechtstreeks uw onderzoek naar verzend ons

Tel.：86-755-84567286
e-mail：export_trade@hwashi.com
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De Technologieinc. werd van Guangdong Hwashi gevestigd in 2001. Hwashi is een high-tech onderneming voor de machine van het weerstandslassen, en lassenrobot.
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